Ergonomic Factors in Fluids Packaging For Greater Efficiency

With the ever-increasing need for operator safety and enhanced efficiency, equipment manufacturers, processing and packaging lines have to work towards guaranteeing a safe and productive working environment. In packaging industries equipment such as capping machines ,bottle capping or even screw capping systems have been manufactured with due consideration on operator efficiency and safety during operation.

Machine-Human Interface

The human interface where the machine passes on the product to you for action is one point where ergonomics and safety considerations are implemented. In equipment design and operation, consideration must be given to the speed of the machine versus the speed where the operator picks item from the line to another section or for loading on for relocation. These considerations are also important in design phase of process industries and adequate measures applied.

There are several ergonomic factors in industry and they include;

Posture

It is a major determinant of risk of injury in an operation. Certain postures are associated with higher incidence of injury. In working terms, it is the orientation of the interface between the machine or tool and the person. People rarely have a sense of good posture at work. You may think you are in good posture due to comfort, but some tissues such as the particular cartilage and vertebral discs are imbalanced hence fatigued. Filling and capping machines used in rapid operations must be engineered to achieve this comfort level to the user for efficient operations.

The Force

The forces relating to the joints are important in determining efficiency and injury avoidance. When the force exceeds the tissue tolerance, then an injury occurs. Repeated and cyclic forces such as someone picking and dropping product causes reduced tolerance to the tendons, vertebral end plates and inter—vertebral discs.

Load

This is the object to be moved from one point to the other. Occupational safety regulations state the maximum weights than you should lift. The posture at which the weight is lifted is also a risk factor that can lead to injuries. In a busy packing process, the repeated lifting and dropping operation must be carefully analyzed for safety concerns. This may not be a major factor in cases where filled volumes are low but important in batching processes.

Joint Position
This is a critical consideration in every aspect of operation. Joint position is preferred at the “lower psychological load”. This allows for;

• Proper distribution of the biomechanical load
• Attainment of efficient force vectors by the musculotendinous units as well as reduced friction and pressure on the joints.
• The joints are able to offer efficient load distribution all over the body.

There are many ergonomic factors in any industry setup, depending on the nature of operation. Good work place design, maintaining comfortable postures, comfortable working rate and use of breaks during work can greatly enhance work efficiency and safety.

Liquid filling machine and vial capping machines are designed in ways that observe ergonomics during operation. Installation of speed regulators in certain equipments is one effective way in which manufacturers ensure that ergonomics are achieved.

Efficiency Considerations in Filling Machine Design

"Economy in production can only be achieved where there is efficiency", this applies in every aspect of production. Process efficiency is a key objective among manufacturers. Achieving high process efficiency enables an organization to save on cost elements such as power, labor and even quality. Using efficient equipment enhances efficiency in packaging.

Selection of Best Filling Equipment

In equipment selection, time spent on putting in the right equipment is equivalent to savings on efficiency of the process. The best filling machine is determined by first understanding the product characteristics as well as target marketing system of the product. The target market helps you determine the containers to use, sealing operations and even the filling environment.

Types of filling machines

Filling machines are classified as;

• Powder filling machine sthey have agitating systems for continuously agitating material as it flows. They are applied for fine or course powdered substances. They consist of a hopper with an agitator used for dispensing products into bags or plastics.
• Liquid delivery machines; used for filling bottles or containers in a continuous moving system.

• Displacement pumps filling systems for wide variety of applications including gels, lotions, as well as low viscosity products.

Product Features and Liquid Filling Machine Selection

Product characteristics determine the delivery system; a high viscosity liquid may need a slower release nozzle. Product loss is another key consideration when selecting machinery to install. In liquid filling machine system, positioning the bulk-holding container at lower level than the filling equipment gives adequate air displacement from the conducting lines hence a purer product.

Vial selection

The volume of the product filled must be considered when selecting a vial. Low volume of fills may require a conical shaped bottom rather than normal cylindrical bottle. Light sensitivity of products determines the color of vials and even the regulations of the market.

Determining Appropriate Stoppers

The stopper material or rubber is also determined by the physical and chemical characteristics of the product. Products derived from mineral oils are incompatible with butyl stoppers. The length of time of contact between stoppers and product also affects the type of stoppers used.

Seals

The primary function of seal is preventing contamination of product. It is not exposed to product so reaction with product is not a major concern. Seal used must always pass the microbial or dye access, integrity test to show their suitability.

Machinery Cleaning Consideration

When purchasing any filling machine, Cleaning and flushing/backwashing considerations must be made. Surfaces in contact with product are sources of contamination especially for perishable consumable liquids. Where contamination is a challenge, use of disposables is recommended with every change in batch.

Conclusion

Efficiency in production leads to greater profitability of the organization. In packaging, efficiency is achieved through adequate planning and installation of filling machines according to functionality. Product characteristics are a major determinant of the filling system used. The intended packing containers influence the configuration of the filling lines. In filling of beverages, contamination can be a serious problem and using disposable parts can solve this problem.

This article is written by Mahesh Mevada

Advanced Packaging Standards and Emerging Issues

When the image is new, the world is new, goes the popular saying. The appearance of a product goes a long way in influencing its marketability. Thus packaging must be designed to attract the end user before they even know the uses of a product.

The increase in population and the demand for consumer goods as well as food stuffs has occasioned the need for mechanization to speed up production processes. This has also lead to development of various packaging machines and designs which boost production.

International Standards on Packaging Material and Machines

For a successful manufacture of packaging machinery it is crucial to understand the regulatory requirements and the standards that need to be attained for the product. Manufacturers of packaging machines for the food and pharmaceutical products must put in additional effort since these are products for consumption. They must be subjected to a food safety risk assessment process to assess potential hazards to the food.

The International standards organization have developed global standards on packaging that requires manufacturers to comply with these standards or show reasonable standards of compliance or risk being pushed out of market.

Calibration Techniques of Packaging and Sealing Machines

Calibration is done by setting the parameters to be achieved and running a test sample to confirm that they are achieved. These are such as the firmness of seal, accuracy of placement and even tightness of cap. Powder filling machines must be precisely manufactured and set to release just the required amount of product. Any faults in the discharge nozzle or gun will lead to either more discharge or less which is not acceptable. If this machine were used for the pharmaceutical firm the consequences are dangerous. This applies to filling machines and the pharmaceutical machinery in general.

Workmanship versus durability

Workmanship represents the final quality and appearance of the product and mostly in machinery. For ideal equipment, the workmanship must match the durability of the equipment to give complete service to the end user.

Innovation for greater applications

In the business world, no organization can progress without innovation. Thus innovative management practices greatly give an organization a competitive edge over others in the same industry. In manufacturing, a packing machine that can handle various products is more productive than one which handles only one item. The Capping machine is able to handle various products with similar packaging requirements hence very important in packaging.

Availability of technical information for maintenance

The availability of technical information, spare parts, after sales service is a critical requirement for machines. Lack of spare parts can mean that the machine is grounded thus interfering with the production process. Similarly absence of technical information means that company technicians have to work their way around to know the equipment first then undertake maintenance. All this is time consuming leading to losses in production.

Conclusion

Packaging machines are very important in the manufacturing and consumer products. To ensure great customer service and adherence to food safety requirements, standards have been developed such as the ISO 12100 and ISO 14121 standards on packaging machinery. Calibration is very important for packaging equipments to ensure accurate delivery of products as well as create great products.

Availability of technical information and spare parts is also very important for serviceability of the machine and continuous production.

This article is written by Mahesh Mevada

Best Returns with the Use of Standards Dry Syrup Powder Filling Machines

Advanced Features of Dry Syrup Powder Filling Machines

The filling machine has several advance features that match multiple filing requirements such as stuffing into a different range of containers, bottles, vials, and cans. The machine is constructed with high quality raw materials that are compacted together with elegant outlook, high speeds, and high cleaning capacity, longer service life, robust, strong structure, made from a stainless steel, passes for sealing, bottle setting that separate and adjust at the center of the powder filling stations.

Benefits of the Using Dry Syrup Powder Filling Machines in Packaging Industries

The Dry Syrup Powder Filling Machines are manufactured using very high grade raw materials with the latest technology incorporated in meeting the international quality standards. They enhance efficiency, effectiveness, speed and accuracy, consistently long operations; smooth functioning with long life that increase the production input that has resulted to profit capitalization.

Role of Using Dry Syrup Powder Filling Machines in Pharmaceutical Industries

Filling is one of the activities that require lot accuracy in many pharmaceuticals industries in the entire world. These machineries are designed in matching different stuff requirements of industries and their variations in filling equipment with respect to different type of products to be filled. Filling powder and granule is very tough job in the pharmaceuticals industries. Filling the right quantity with the least wastage is of great important in minimizing loss and maximizing production with the support of filling machine. This machine plays a great role in processing and obtaining granule such as dry scrap and dietary granules preparation.

Advantages of Using the Dry Syrup Powder Filling Machines in Chemicals Industries

The machine has an high accuracy with consistent, uniformity and bulk of the powder under the controlled humidity level below 30%, high speed and adjustable to different situations depending on the needs,  high efficiency, easy to operate, longer service life.  They have a high filling capacity able to fill 5mg to 30mg for a single doze with different powder wheel fill depending on different necks diameters. Kindly Visit - http://www.brothers.in/products.php

Inject able Powder Filling Machines Uses and its Benefits

They are excellently designed in matching all the stuffing requirements with the respects to needs of clients. The machine are equipped  with exceptional contactors and relays for the protection in case of any overload or jamming, variable frequency drive for speed control, easily removable for sterilization, They are widely used in diverse industries such as pharmaceuticals, chemicals, cosmetics and food beverages among many others.

Dry Syrup Powder Filling Lines are Applied and their Advantage

They are applied in different industries such as pharmaceutical, nutraceautical, chemical, cosmetics, food and beverages among many others. Numerous merits that one can really enjoys includes: convenient to maintain and operates, flexibility, durable, affordable, environments friendly, enhance quality of products, hygiene and health guarantee,  cost effectiveness, reduces cost of production, accuracy and speed that assist in maximizing returns.

Cost Benefits Analysis of Using Dry Syrup Powder Filling Machine

They are numerous benefits in which industries can benefits from purchasing quality standards machine for applications. The benefits associated with use of machine overexert the cost of buying it by 100%.

Conclusion

The machines are widely used in various industries such as pharmaceutical food processing, beverages, chemical and cosmetics. Dry syrup powder filling machines are highly designed of quality and stand for efficiencies, power, durability, flexibility, accuracy and high speed. Their uniqueness features enables the user to enjoy numerous benefits that has resulted to increase in production input and maximizes on the returns. The benefits includes:  enhance quality of products, hygiene and health guarantee, cost effectiveness and reduces cost of production among many others.

This article is written by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

The Regulations that Need to be Followed in Filling Injectable Powders through Machines

The Regulations that Need to be Followed in Filling Injectable Powders through Machines

Track and Trace System for Packaging Lines in Pharmaceutical Industries

Track and trace systems is a comprehensive solution for the pharmaceutical industries in protection against counterfeit, ensures high quality product and reliability in transportation of the pharmaceutical products from manufactures , suppliers and consumers. They ensures seamless transparent in complete supply chain from the production to the pharmacy

Features of Track and Trace System and How it Prevents Mix up Problems in Packaging Pharmaceutical Products

The track and trace system has printer and camera that are automatic and verifies the products such as serial number, expiration date and 2D data matrix code .A track and trace systems are technology that addresses the pharmaceuticals industries and consumers needs hence reducing the possibility of the imitation products in the market while reducing the mismatch of the genuine product from counterfeit. The track and trace systems is unique with indentifying printed code on each products after it have be packaged, it allows easy traceability throughout the supply chain and helps in facilitating the manufactures identifications. Others features includes:  healthy and hygienic, effectiveness, durability, less manpower required, ease to use and long lasting. They cover several areas such as label tracking, codification and full serialization.

Features of the Inspection Conveyor Belt System

Inspection conveyors belt are system designed in moving materials or subject over a set distance using the belt wrap. They are available in different widths, heights, sizes, shape and construction of the inspection conveyors belts vary extensively depending on the intended unit. The belt provides a flat surface for the movement of items. Some of conveyors are mobile in allowing relocation of the system or the transport and are motorized for easier movement of bulky or heavy items. They have parallel frame with a series of the cylinder mounted between and perpendicularly to the frames. The cylinders are build up on the axles that in turn the mounted frames allowing a free rotation of the cylinder when the objects is placed on them and drive them forward. The facilitation of these movements creates a venue of sorting and inspection of the products packed.

Application of the Inspection Conveyor Belt System

Inspection conveyors belt system is found to be most effective in industries like pharmaceutical industries, mining industries, food packaging industries, cosmetics industries and chemical industries.

Application of the Induction Cap Sealing

Induction cap sealing system can be applied in different industries such as food, pharmaceutical, cosmetics, oil, beverages and chemical industries.

Use of Track and Trace System on the Packaging Conveyor System

Track and trace system ensures a smooth movement, inspection and prevents mixing up problems in packaging pharmaceutical products. Conveyors system is a common mechanism of handling products and moves  them from one place to another if the  packing industry is using track and trace systems are able to efficiently trace and track the movement of the products from manufactures , suppliers and  consumers. They allow quick and efficient transportation of the packed products with ease traceability and products are protected from counterfeit and damages while on transit. The packed products are safely transported from one place to another

Turn Table System and its Use in Powder Pharmaceutical Packaging Systems

Turn table systems are used in transferring different movements of jars, vials, powder filling or liquid filling line in the pharmaceutical packing systems. Turn tables system are used with any machine in collecting or feeding of the products. They are also used in changing the total line of the directions for example L and U shape movement of the pharmaceutical packaging products. They ensure a complete movement of product without any interruption. Kindly Visit - http://www.brothers.in/OPM_turn_tables.php

Conclusions

Counterfeiting is a growing threat to the patients and pharmaceutical industries globally. Therefore is of great important for the pharmaceutical industries to use track and trace systems that are very advanced and designed in ensuring best quality print with high efficiency.  This allows the traceability of the products throughout the process and helps indentifying the counterfeit products by use of the stored database, serial number, expiry date and companies logo.

This article has been taken from Source - http://www.brothers.in/blog/track-and-trace-system-for-packaging-lines-in-pharmaceutical-industries/

How Capping Machines are Structured to Tackle Different Types of Opening?

Caps and Sealing Solutions

Product safety is more important in packaging, especially for chemical, food, cosmetics and pharmaceutical industries appropriate capping is required. Capping prevents the material from getting infected due to atmospheric influence.

Machinery for Capping

Unlike earlier days where limited options were available for sealing, today manufacturers are focussing on designing wide range of secondary packaging machinery. There are different types of machines available today to meet various niches of sealing.

Capping Products for Different Heads

Sealing products are made as per the industrial demand and the selection of capping material depends greatly on the compatibility of the product with that of the sealing material. In addition, products with varying head sizes have to be sealed with matching sealing objects which can be done with the help of capping machine.

Understanding the Importance of Inline Capping

Inline capping is carried over in different ways either it works by screwing the cap product. This machine also works as tightening machine for small size capping operations.

Simultaneous Threading and Sealing Option

ROPP capping equipment is designed to perform double sealing operation of capping and threading. The shell is pressed down into the container head and the wheel of the machine spins inside to cap by threading and forming tight seal.

Sealing Requirements in Pharmaceutical Industries

Sealing is regarded compulsory and perfect in pharmaceutical products and sealing process should be selected to protect the medication from atmospheric influence. Vial capping machine is the right equipment for sealing pharmaceutical products stuffed in plastic and glass vials.

Demand for Medications in Vials

Vial is regarded as the perfect choice of container to box up fluid medications in smaller measurements. Similarly, capping operations have to be implemented with respect to the resistance capacity of the product and size of the vial head.

Special Capping for Polypropylene Vials

Polypropylene is a component that contains good chemical resistance property hence; this component is preferred in large quantity in pharmaceutical industry. Automatic PP vial labelling equipment is the preferable choice for secondary labelling procedure.

Flip-Off Caps and capping solution

Capping machine to seal vials is structured with variations in sealing mechanism with respect to the capping product. Flip-off caps are applied for convenience of using vials and flip-off capping equipment is the right choice to seal vials or pp vials.

Advantages of Flip-off Cap Sealing

This apparatus is equipped with motor synchronized conveyor and the speed of sealing can be controlled with operation panel. There is also provision to adjust the sealing pressure in accordance with the type of material used for sealing such as aluminium, plastic, etc.

Operational Benefits

Sealing machines are also structured as per the client requests. Some automatic sealing machines are available with digital counter to get the status of the number of products sealed. Vial sealing machines are provided with this option.

For more information aboutadvantages of Flip-off Cap Sealing, visit - http://www.brothers.in/capping_machines_list.php

Conclusion

Capping machines are structured as per the requirement by reputed manufacturers. When it comes to pharmaceutical industries the resistance property of the capping material with that of the product is more important for successful and productive sealing operation.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.