Tuesday 24 September 2013

Maintenance Tips For Industrial Filling Machines

Filling machines are machines used in packaging of various items such as powders, liquids, and gels after manufacture. Some various types of filling machines include liquid filling machines for products such as fruit juices and energy drinks, powder filling machines for products such as powder fire extinguishers, and industrial filling machines for industrial products such as chemicals and pharmaceutical drugs. These machines are very important in industries in enabling quick and efficient packaging of end products while reducing waste that could arise if manual packaging was done.


Powder filling machines make the process of packing powders very effective especially in terms of the health and safety of the employees handling the powders. The maintenance of machines is very critical in the life of a machine. Not only does it extends the life of the machine but also enhances the performance of the machine and reduces unnecessary breakdowns of the machine. Visit to - http://www.brothers.in/liquid_filling_machines_list.php educate yourself more about filling machines & maintenance issues.


Filling machines need to be regularly checked for wear and tear as well as lubrication and prevent clogging by dirt and dust accumulation. Industrial filling machines handling corrosive substances need to be thoroughly and regularly checked to prevent accumulation of the corrosive product of machine surfaces leading to deterioration and breakdown. Some tips for maintenance of filling machines include:

• Regular Cleaning And Flushing

One of the most important factors in the maintenance of the filling machines is regular inspection to prevent accumulation of deposits on the machine or scaling. This happens on the sealing surfaces of the machine and mostly on liquid filling machines. Keep the surfaces regularly cleaned to maintain the integrity of the sealing surfaces.

• Regular Monitoring During Operation.

It is important to exercise due diligence while operating industrial filling machines. The machine operators should be very observant for any wobbling on rotating parts, as well as uneven surfaces .The machine should also be monitored for unusual noises as these can give a clue on the state of the machine and measures should be taken immediately to prevent eventual breakdown. Stop the machine and check the areas of concern.

• Servicing the Machine.

Every machine comes with a manufacturer’s recommendation on service and maintenance of the machine. There is the defined period of time or running hours for a service to be done and this should be strictly observed. If this information is not provided, it is important to seek guidance from a qualified technician. Powder filling machines release powder in the operating environment. This dust can easily clog the rotating parts of the machine and regular cleaning must be done. In areas where the temperatures drop to below freezing point condensation can occur on the operating parts of the machine and in these cases a warming system should be devised to enhance the performance of the machine. It is also important to ensure prompt replacement of worn out parts such as bearings and seals to enhance the performance of the machine.
To ensure proper and adequate maintenance of industrial filling machines, ensure due diligence while operating the machine, constant and critical observation of the machine and observation of manufacturers recommendations. It is also important to have a qualified technician or service provider ready for consultation all the time.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.