Maintenance Tips For Industrial Filling Machines

Filling machines are machines used in packaging of various items such as powders, liquids, and gels after manufacture. Some various types of filling machines include liquid filling machines for products such as fruit juices and energy drinks, powder filling machines for products such as powder fire extinguishers, and industrial filling machines for industrial products such as chemicals and pharmaceutical drugs. These machines are very important in industries in enabling quick and efficient packaging of end products while reducing waste that could arise if manual packaging was done.

Powder filling machines make the process of packing powders very effective especially in terms of the health and safety of the employees handling the powders. The maintenance of machines is very critical in the life of a machine. Not only does it extends the life of the machine but also enhances the performance of the machine and reduces unnecessary breakdowns of the machine. Visit to - http://www.brothers.in/liquid_filling_machines_list.php educate yourself more about filling machines & maintenance issues.

Filling machines need to be regularly checked for wear and tear as well as lubrication and prevent clogging by dirt and dust accumulation. Industrial filling machines handling corrosive substances need to be thoroughly and regularly checked to prevent accumulation of the corrosive product of machine surfaces leading to deterioration and breakdown. Some tips for maintenance of filling machines include:

• Regular Cleaning And Flushing

One of the most important factors in the maintenance of the filling machines is regular inspection to prevent accumulation of deposits on the machine or scaling. This happens on the sealing surfaces of the machine and mostly on liquid filling machines. Keep the surfaces regularly cleaned to maintain the integrity of the sealing surfaces.

• Regular Monitoring During Operation.

It is important to exercise due diligence while operating industrial filling machines. The machine operators should be very observant for any wobbling on rotating parts, as well as uneven surfaces .The machine should also be monitored for unusual noises as these can give a clue on the state of the machine and measures should be taken immediately to prevent eventual breakdown. Stop the machine and check the areas of concern.

• Servicing the Machine.

Every machine comes with a manufacturer’s recommendation on service and maintenance of the machine. There is the defined period of time or running hours for a service to be done and this should be strictly observed. If this information is not provided, it is important to seek guidance from a qualified technician. Powder filling machines release powder in the operating environment. This dust can easily clog the rotating parts of the machine and regular cleaning must be done. In areas where the temperatures drop to below freezing point condensation can occur on the operating parts of the machine and in these cases a warming system should be devised to enhance the performance of the machine. It is also important to ensure prompt replacement of worn out parts such as bearings and seals to enhance the performance of the machine.

To ensure proper and adequate maintenance of industrial filling machines, ensure due diligence while operating the machine, constant and critical observation of the machine and observation of manufacturers recommendations. It is also important to have a qualified technician or service provider ready for consultation all the time.

This article is posted by Mahesh Mevada, who has paved the path of Brothers Pharmamach’s Global reach.

Tips for Buying Filling Machines for Powder & Liquid

The advanced technology has now helped to provide a wide range of machines including machines for filling various types of powders and liquids in several industrial segments such as pharmaceutical, cosmetic, chemical, healthcare, food & beverages, ayurvedic and herbal, etc. If you need such machines you should always buy good quality equipments that are made by well known manufacturers. Further the machine and all its components, including the frame should be built using a sturdy and superior grade stainless steel. This will provide a better finish and also ensure a longer life. Moreover, all the contact parts should be made from stainless steel, nylon, HDPE, Teflon, etc. to ensure noise-less and smooth working. And the equipment should have a powerful motor as well as an inbuilt a.c. variable frequency drive system. The machine should even include separate drives for the turn-tables to match the filling speed and assure smooth operations. Moreover, a buyer should also consider the following tips while buying filling machines for powders and liquids.

Powder Filling Machine

Generally you select a powder filling machine that permits filling various volumes of the required powder into containers of different sizes. It should also work on vacuum and air systems to ensure higher accuracy. Moreover, it should have a low air or low vacuum, automatic machine stop system. It should have a bottle lifting and neck holding system, to prevent spillage of powder on bottle shoulder, neck and body; and thus keep it clean and avoid powder wastage. Further, it should have an independent moving funnel with a vibratory system to fill semi free flowing powders at higher speeds. The machine should also operate precisely at fast speeds. It should also have a heavy duty mounting system to ensure trouble free functioning for a long duration. It should even include a blower for extracting dust.

Liquid Filling Machine

Basically you should select a liquid filling machine depending on the type of liquid to beliquid filling machine filled. For example for filling viscous liquids such as creams, gels, pastes, etc. a special machine is needed. The machine should also have the capacity to fill the particular liquid into various sizes of the related container. It should also have an easy removal system for sterilizing and cleaning the related parts. Further the machine should include a diving nozzle for foam free filling. An automatic system for feeding and removing bottles, jars, syringes, vials, etc. along with stoppering, is also recommended. Besides this the machine should function at a high speed, to provide a minimum change over time. Over and above, the filling machine must accurately fill the specific product. It should also have a wide filling range to fill various quantities of the related product. Moreover, the filling machine should also have a no product, no fill system; and even a no product, machine stop system. You may have a look for the best range of Liquid Filling Machines here: http://www.brothers.in/liquid_filling_machines_list.php. Hence, the above mentioned tips will ultimately help you to take a better decision while buying a filling machine for powders and liquids as per your individual needs.

Article Source: http://www.brothers.in/blog/tips-for-buying-filling-machines-for-powder-liquid/

Importance of a Labelling Machine in Packaging Industries

Once the product has been manufactured, it needs to be labeled for a unique identity. With the help of packaging labels containing the brand name, the product can easily be identified and differentiated from other ones. The appearance of the products also increases with attractive packaging labels fixed on them. Labeling products especially in bulk industrial applications can be very time consuming and also a dreary task. Therefore labeling machines are employed in order to hasten the labeling task while decreasing the time required completing the process.

Kinds of Labelling Machine Available in Market

When it comes to selecting a labelling machine for packaging task, one can find several options for choice in the market. Depending on factors like types of labels, way of labeling, types of container to be labeled and features of the machine, labeling machine is usually classified into several forms. Some of the common and widely used forms of labeller machines available today in market include automatic self adhesive sticker labelling machine, wet glue labeller machine, wrap around sticker labeling machine, automatic front, back and top application sticker labelling machine, sticker labelling machine for ampoules and vials, horizontal and vertical sticker labelers etc. To find the best range of sticker labeling machines for different industrial applications, please visit http://www.brothers.in/sticker_self_adhesive_labelling_machines_list.php

Importance of Various Labeling Machines

All types of labelers have got significance of their own and are important for various applications in different industries. For example while a self adhesive labeling machine is important for attaching sticker labels on the products the shrink sleeve label applicator machines will shrink the labels tightly around the surface of the cylindrical objects like bottles of different shapes with the help of heat. The labelers for attaching labels on different sides of the product are also available such as side labelling machine enables labeling of the products on left and right sides while the back and front labeling machines are used for labeling the back and front facing sides of the product. There are even the wrap around sticker labellers which are good for wrapping the products with labels on all the sides while the top side labeling machines are employed for labeling the top parts of the products. Broadly classified the labeling machines today are available in automatic and semi automatic models. The automatic models are much preferred and are much advantageous as compared to the semi automatic models because here all the process of labeling will be done automatically by the machine while in the semi automatic manual help would be required. Therefore in terms if efficiency as well as productivity automatic models are better than the semi automatic models.

Conclusion:

Labeling machines are very important for faster and efficient packaging processes in industries.

This article educates reader about the importance of labelling machine in packaging processes and to provide information on different types of labeller machines available in market.

Article Source: http://www.brothers.in/blog/importance-of-a-labelling-machine-in-packaging-industries/

Filling Machine and Its Importance

A filling machine is a type of equipment that is used to measure the content of a product by some predefined values, including the mass, volume, and type of container. After taking the measurement, it proceeds to the packaging of the product by filling the container. The use of filling machines are considered important in the aspect of cleanliness, cost effectiveness, efficiency and accuracy. You can be assured of the cleanliness in the preparation of the medicine with filling machines, as it is less possible for this machine to catch and transfer germs than when the human hands are used. These machines also guarantee efficiency and accuracy in the product since it is capable of doing the correct measurement of each component of a medicine. It is also considered cost effective because it can do tasks done by a number of employees. With this machine, you hire less number of employees and still get satisfactory number of tasks done. Not only do you save money, you also save time.

Different Types of Filling Machines

Powder Filling Machines. This machine is primarily used to fill containers with free flowing and non free flowing powders. Also known as auger filler and powder dozing machine, this machine is capable of filling 1gm to 5000gm of powder to its specific container. Powder filling machine is important in pharmaceuticals because this kind of filling machine is accurately filling high value pharmaceutical powders.

Liquid Filling Machine. This is widely used to bottle liquid products especially in pharmaceuticals. However, most of these machines perform multi tasks, not only centered on bottling liquids. Most of these machines also do the capping, washing, or rubber stoppering. Liquid filling machines effectively transfer liquid into the container without wastage and with the proper quantity of product. Giving the right amount of medicine is vital in pharma industries, and this machine can efficiently do the job.

Bottle Filling Machine. Bottles are most useful in different ways. They can store different types of liquids such as drugs, beauty products, chemicals, and drinks. Filling these stuff in bottles is a taxing job, since you have to make sure that each container has the same amount of content. Here enters the importance of a bottle filling machine, with accuracy and convenience considered.

Vial Filling Machine. This has the capacity to fill injectable liquid into vials and are commonly used in pharmaceutical, ophthalmic, and biotech industries. It automatically fills vials with predefined quantity and the vials are automatically released right after it is filled. The machine ensures that no vial goes to the next section unfilled.

Ampoule Filling Machine. This machine fills ampoules as well as vials. Its speed varies according to the kind of technology used. High quality ampoule filling machines only need minimal maintenance and could last a long time.

Conclusion: New technology continues to evolve, a number of improvements and features are added to filling machines. Most machines have advanced adaptability, durability, speed, and reliability. Some filling machines are capable of multi-tasking (filling, capping, labeling) which gives more convenience to the user.

Filling machines are important partners in the pharmaceutical industry with their proven usefulness and benefits. Don't be left behind. Own yours now from Brothers Pharmamach.

This article has been taken from http://www.brothers.in/blog/pharmaceutical-filling-machines-for-powder-and-liquid-in-bottles-vials-and-ampoules/

Filler Machines – Powder Filling Machine

Filling machines are one of the important machineries for various consumer products, food, dairy, pharmaceutical and chemical industries. The type of filling machine depends on the type of material is used to fill, the type of container, the type of features that you need with completion of the filling process like capping, labeller, packaging etc. Now days, these machines are come up with specialty filling function as well in combination of other features to make the filling and packaging process fast.  Filling machines are manufactured to fill powder type granule material as well to fill liquid. The machines are now more automatic than semi-automatic series for bulk production. Even the machines are further categorized to filling machine for bottle, vial, round bottles, flat bottles, ampoules and other custom types of containers. The Indian pharmaceutical machinery manufacturers are now on the way to build the machineries integrating the advanced technological features to make the production process completely automatic without further human intervention to create the product germ free, bacterial free and pure hygienic to maintain the quality standard of product particularly in food, Pharma and chemical industry.

Parameters to Select the Filling Machine

There are certain parameters that one needs to consider while selecting the filling machine for their requirements. These parameters are as below-

1. Temperature – The machine must be highly efficient to work in various temperature conditions as well able to create and maintain the required temperature to initiate, continue and maintain the filling/packaging process.
2. Viscosity – The machine must be supporting the broad range of viscous materials to fill in the container.
3. Foam characteristics, particulate size, chemical substances compatibility and level of contamination in consideration.

Powder Filling Machine – For Pharma Industry, there are two types of powder filling machine is used to fill injectable powder and dry syrup powder. The dry syrup powder filling machine comes in various models with 12 filling head, 16 filling head with high speed powder filling simultaneously in the containers. The machine is come with single or double head also for low quantity production. Auger powder fillers are available to fill the dry mixers. The machine can be available with combo features of filling and capping. The machines are equipped with various prime features that facilitate the process automization with no bottle, no fill system etc. The manufacturer can also provide the unit with custom features based on individual requirements. Kindly visit - http://www.brothers.in/injectable_powder_filling_machines_list.php

In brief, there is a broad spectrum of filler machines are manufactured by Brothers Pharmamach Pvt. Ltd., an Indian Pharma machinery unit, which are delivered to India as well to the production houses across the globe. These Indian Pharma machineries are most popular and highly demanded due to low cost, low maintenance and supporting the world class features.

Pharmaceutical Machineries for Washing, Filling, Capping & Packaging

Pharmaceutical industry is growing at large scale in developing countries like India. Easy availability of raw material, cheap labor, high standards of machinery manufacturing and high demand of Pharma machineries in developing and developed countries across the globe have made India as a Pharmaceutical machinery hub to cater the world wide Pharma production requirements. Even online pharmacy concept has further pushed the Pharma industry to produce quality medicines at cheaper rates at remote locations. Thus the Pharma machines are high demand across the world regions.

Health care and medicines are the basic requirement for any country. The improved life style and the span of life are become possible through fast and quality pharmaceutical and healthcare production. It requires having washing and cleaning machines, filling machines to fill powder and liquid medicines in bottles, vials and ampoules, capping machine to seal the bottles and vials, labelling machines to stick self adhesive labels on containers. These machines are subcategorized based on the speed, the no. of heads and the technology applied like semi-automatic or automatic. The machineries are equipped with variety of features, which are improved drastically as involvement of advanced technology. The efficiency and speed of machine can be increased with including the high number of heads like twin head, four head, six head, eight head, ten head and twelve head. The Pharma machines can be customized from the machinery manufacturer based on the production requirements and features.

Brothers Pharmamach (India) Pvt. Ltd. is one of the leading Pharma machineries manufacturing companies in India having many clients across the globe. Core technical research team at brothers has evolved many of the useful features with the advanced technology that can produce the quality product, with maximum speed, in less time and resources. If you are looking for any machineries for your Pharma unit, visit the website – http://www.brothers.in and put a mail of inquiry to get the best quote and product features in details. One can check the wide range of Pharma machineries, their images and functional features available on the website.

Pharmaceutical Machinery - Some Important Forms of Machinery used in Pharmaceutical Packaging Process

The technical developments have transformed the process within pharmaceutical industrial sectors. These days you can find very superior, automated, quicker and also efficient forms of machinery available in pharmaceutical sectors. The pharmaceutical machinery play a big part in the large scale industrial sectors. It is simply due to these types of machineries, the techniques in pharma sector are becoming a lot simplified and easier to handle. The procedures in pharmaceutical sectors are now possible to do with far more efficiency, consistency and reduced wastage within a short period of time by using these machineries.

The current pharma industry is highly dependent on machines. In every step from manufacturing till packaging machineries are used to improve the actual performance regarding processes inside local pharmacy areas. The 3 basic types of machineries used in the packaging technique of the pharma business include filling machines, labeling machines and also the capping machines.

Pharmaceutical Filling Machine

Various kinds of products including capsules, powders, syrups, ointments or tablets are produced in pharmaceutical drug industries. These are all very valuable items and so have to be filled into containers carefully as well as efficiently without wastage. Products must filled up with consistency directly into different kinds of containers like bottles, ampoules, vials and so forth. For this purpose filling machines are employed in pharmaceutical industrial sectors. There are number of forms of filling machine employed for packaging process in the pharmaceutical industry like powder filling machine, tablet filler machine, syrup fillers, cream fillers and so on. Each one of these filling machines are available in advanced automated models which enable the rapid and easy filling process without manual efforts required. The modern trend in these machines is of a multitasking machine on which different processes such as cleaning of the containers prior filling, filling as well as sealing of the filled containers can be performed.

Capping Machine

The next essential step in a product packaging method following filling up may be sealing of the filled container to ensure simply no loss or harm to these products when transported. There is possibility for improperly packed products to become ruined with regard to volume or quality in the course of transit. The pharmaceutical sectors are now taking steps to make certain that products reach out the end consumers without any effect on quality or quantity. For this reason pharmaceutical sectors today are  utilizing high end sealing or capping machineries which usually enable effective packaging of the products such that absolutely no tampering or damage due to natural factors occur to them during transit. Different forms of capping machine are utilized in pharmaceutical sectors including ROPP capping equipment, screw capping machine, PP cap sealing machines, flip-off vial capping devices, jar sealing machines etc.

Labeling Machine

Labeling provides goods a unique identity to assist consumers identify the product better and also assures marketing for the manufacturing business. The labeling is completed in different ways by different manufacturers to satisfy their own advertising targets according to their particular specifications and also within the budget range. Some choose simple back and front sticker labels whilst few might prefer appealing shrink sleeve brands or even cover product labels. Every method is done by using labeling machines. These days there are machines available for each and every kind of labeling method like self adhesive labelling devices, automated shrink sleeve applicators, front and back labeller machines, wrap around labellers and so forth available for labeling of different kinds of containers including bottles, jars, vials, ampoule labeling machines and other. Brothers Pharmamach Pvt. Ltd. is one of the leading pharma machinery manufacturer.

All these machineries have got crucial role to play within pharmaceutical sectors ensuring hygenic and also efficiency within techniques.